Your batteries, as good as new

Always to manufacturer standards

We understand that your batteries are produced to the highest standards, so we ensure that every battery pack in our care is serviced with the same quality you expect. Our team provides unmatched engineering and technical know-how, with more than 10 years of in-life battery services experience and the scale to manage your in-life battery needs as EV adoption grows.

With dedicated equipment, fixtures and tooling, we’ll design a bespoke process that meets your unique needs and ensures your batteries are returned in the best condition possible.

95%

of components can be recovered during the manufacturing process

40-50%

reduction in costs compared to purchasing a new battery

Circular economy

EV battery remanufacturing involves restoring a used battery to a like-new condition, by replacing or refurbishing key components. While the process is more extensive than repair, it’s far less resource-intensive than recycling and helps to maximise the life and value of the materials in every pack in its first life.

The benefits of remanufacturing include:

Cost savings: Remanufacturing is often cheaper than producing a new battery
Resource efficiency: It reduces the demand for raw materials like lithium, cobalt, and nickel.
Reduced environmental impact: Remanufacturing helps extend the life of the battery, delaying the need for full recycling and reducing the overall environmental footprint.

What does remanufacturing typically involve?

01 Diagnostics and testing

Functional safety checks are performed and technicians assess the battery's overall health and capacity, checking for issues like voltage imbalances, temperature control problems, and performance degradation.

02 Disassembly

The battery pack is carefully disassembled to access individual modules and cells.

03 Module and parts replacement

The modules and parts that are no longer functioning are replaced with new or refurbished units. These parts are matched for capacity and chemistry to maintain balance within the pack.

04 Upgrading compononents

As technology improves, some remanufactured batteries may be upgraded with better cooling materials or improved electrical connections to enhance their lifespan or efficiency.

05 Reassembly

The remanufactured battery pack is reassembled with replaced components and undergoes extensive testing to ensure it performs at the desired levels of capacity, efficiency and safety.

Antonia Stephenson

Operations and Finance Director

Every battery pack is meticulously assessed, monitored and serviced with the level of safety and care that manufacturers expect. Our experienced team will design the best solution for you.

Battery remanufacture